Ultrafiltration Truth Bomb: High Pressure Can Fry Your System!
(Serial No. 010)
A Beijing homeowner recently called us in frustration – his deep-well pump had burned out twice after installing an ultrafiltration (UF) system. "Could the UF unit be the culprit?" he asked. At Chengrong (with 20 years of UF expertise), we confirmed his suspicion: Never connect deep-well pumps directly to UF systems. Here’s why – and how to avoid this costly mistake.
The Hidden Risk: When "Stronger" Flow Backfires
Ultrafiltration membranes thrive on balance. While crucial for clean water, they’re not built for high-pressure bludgeoning – especially from deep-well pumps. Here’s the science breakdown:
1. The "Wedging Effect" Disaster (External Pressure Membranes)
High-pressure water acts like a bulldozer, forcing 0.1-0.5μm particles (colloids, microbes) deep into membrane pores.
Unlike surface gunk, these embedded contaminants resist flushing – imagine mud jammed into carpet fibers vs. dirt on shoes.
Result? Irreversible clogging → Pump overworks → Poof! There goes your pump.
Real-World Analogy:
"Like trying to hose gravel out of jeans knees – pressure drives dirt deeper into fabric weave."
Internal Pressure Membranes: Smarter, But Not Invincible
While internal-pressure UF handles up to 6 kg/cm² (vs external’s fragility), it’s no superhero:
✅ Auto-Clean Advantage: Scheduled backflushing (daily under high pressure) prevents surface buildup.
❌ Micro-Pore Trap: Sustained high pressure still rams particles into pores. Once lodged, even chemical cleaning fails.
Key Insight:
"UF ≠ RO. Lower precision means less wastewater (RO needs 1:1 waste ratio!), but pressure remains its Achilles’ heel."
The Pump-Killer Scenario
Stage What Happens Result
1 Deep-well pump forces water into clogging UF membrane Pressure spikes
2 Unnoticed blockage → pump keeps pushing Motor overloads
3 Overload continues → insulation melts $300+ pump fried
3 Rules to Save Your Pump (and Wallet)
Never Direct-Connect: Always install an overload protector between deep-well pumps and UF systems.
Pressure Matters:
External UF: Keep below 3 kg/cm²
Internal UF: Max 6 kg/cm² (with daily auto-flush)
Smart Maintenance:
Adjust backflush frequency (from 12hrs to monthly) based on water quality.
Monitor pressure gauges like a hawk.
Why Chengrong’s Tech Wins
Our upcoming high-flow pre-UF system tackles these pain points:
⬜Pressure Sensors: Auto-shutoff before overload
⬜AI-Powered Flushing: Adapts to real-time water conditions
⬜Hydrophilic Membrane Tech: Resists deep clogs
"After switching to Chengrong’s UF, our vineyard’s pumps haven’t blinked in 2 years." – Client in Shandong
Final Warning: That "pure water now!" sales pitch? Demand pressure specs first.
ChengRong Ultrafiltration, Where Water Speaks Trust, Not Doubts.
